The alignment accuracy of the CCD screen printing machine is a key factor determining the printing quality.To ensure the stability of the printing process,efforts should be made from both hardware configuration and software algorithms.Firstly,the matching accuracy between high-definition industrial cameras and the light source system directly affects the clarity of the recognition boundary.In common configurations,LED ring-shaped light sources can effectively enhance image contrast and improve recognition accuracy.
Secondly,the repeat positioning accuracy of the machine platform is controlled within±0.01mm,and the mating structure of the linear module and the ball screw can provide higher stability.The system is equipped with built-in image processing algorithms and should support dynamic calibration and adaptive edge recognition functions to avoid deviations caused by material tolerances.
At the control logic level,the data transmission between the servo system and the visual recognition module needs to have a response time of milliseconds.Commonly used Ethernet communication interfaces or high-speed IO signal interfaces can meet this requirement.During the operation of the CCD screen printing machine,a real-time monitoring mechanism should also be equipped to provide closed-loop feedback correction for position drift.Through multiple collaborative control,the CCD screen printing machine can achieve stable and high-precision printing alignment.